Hua'an Pump Factory in Boshan Development Zone
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PW sewage centrifugal pump
PW sewage centrifugal pump, like other pumps, has two core components: impeller and pressure chamber. The quality of its performance represents the qu
Product details

  

1PW sewage centrifugal pumpThe structure

PW sewage centrifugal pumpLike other pumps, the impeller and pressure chamber are the two core components of a sewage pump. The quality of its performance represents the quality of the pump performance. The anti clogging performance, efficiency, cavitation performance, and anti abrasion performance of the sewage pump are mainly ensured by the two major components of the vane pump and the pressure chamber. Below are some introductions:

1. Type of impeller structure:

 PW sewage centrifugal pumpThe structure of impellers can be divided into four categories: blade type (open and closed), swirl type, channel type, and spiral centrifugal type (including single channel and double channel).

Open and semi open impellers are easy to manufacture, and can be easily cleaned and repaired when blockage occurs inside the impeller. However, in long-term operation, the clearance between the blades and the side wall of the pressurized water chamber will increase due to particle abrasion, resulting in reduced efficiency. And increasing the gap will disrupt the pressure distribution on the blades. Not only does it generate a large amount of vortex loss, but it also increases the axial force of the pump. At the same time, due to the increased gap, the stability of the liquid flow in the channel is disrupted, causing the pump to vibrate. This type of impeller is not easy to transport media containing large particles and long fibers. In terms of performance, this type of impeller has low efficiency, with the highest efficiency being about 92% of that of ordinary closed impellers, and the head curve is relatively flat.

2. Swirl impeller:

The sewage pump using this type of impeller, due to the partial or complete retraction of the impeller from the pressure chamber flow channel. So it has good non blocking performance, strong particle passing ability and long fiber passing ability. The particles flow in the pressurized water chamber and are propelled by the vortex generated by the rotation of the impeller. Suspended particles themselves do not generate energy, but only exchange energy with the liquid in the flow channel. During the flow process, suspended particles or long fibers do not come into contact with the blades, and the situation of blade wear is relatively mild. There is no increase in clearance due to abrasion, and it will not cause serious efficiency decline during long-term operation. Pumps using this type of impeller are suitable for pumping media containing large particles and long fibers.

In terms of performance, the efficiency of this impeller is relatively low, only about 70% of that of a regular closed impeller, and the head curve is relatively flat.

3. Closed impeller:

This type ofPW sewage centrifugal pumpThe impeller has a normal high efficiency. And in long-term operation, the situation is relatively stable. Pumps using this type of impeller have smaller axial forces and can be equipped with auxiliary blades on the front and rear cover plates. The auxiliary blades on the front cover plate can reduce the vortex loss at the impeller inlet and the wear of particles on the sealing ring. The secondary blades on the rear cover plate not only serve to balance axial forces, but also prevent suspended particles from entering the mechanical seal chamber and provide protection for the mechanical seal. However, this type of impeller has poor non clogging performance, is easy to wrap, and is not suitable for pumping untreated sewage media containing large particles (long fibers).

4. Flow channel impeller:

This typePW sewage centrifugal pumpThe impeller belongs to bladeless impellers, and the impeller channel is a curved channel from the inlet to the outlet. So it is suitable for pumping media containing large particles and long fibers. Good anti blocking performance.

In terms of performance, this type of impeller has high efficiency and is not much different from ordinary closed impellers, but the head curve of the pump with this type of impeller drops sharply. The power curve is relatively stable and not prone to over power issues, but the cavitation performance of this type of impeller is not as good as that of ordinary closed impellers, especially suitable for use in pumps with pressure inlets.

5. Spiral centrifugal impeller:

This typePW sewage centrifugal pumpThe blades of the impeller are twisted spiral blades that extend axially from the suction port on the conical hub body. This type of impeller pump has both the functions of a positive displacement pump and a centrifugal pump. When suspended particles flow through the blades, they do not hit any part of the pump, so it has good non-destructive properties. Less destructive to the conveyed material. Due to the propulsion effect of the spiral, suspended particles have strong passability, so pumps using this type of impeller are suitable for pumping media containing large particles and long fibers, as well as high concentration media. It has obvious characteristics in situations where there are strict requirements for the destruction of the conveying medium.

In terms of performance, the pump has a steep head curve and a relatively flat power curve.

Performance parameters of PW sewage pump:

Flow rate: 36-180m3/h;
Lift: 8.5-48.5m;
Motor power: 4-30KW;
Speed: 960-2950r/min;
Caliber: φ65-φ100;
Medium temperature: ≤ 100 ℃.

model Traffic Q lift
H
(m)
rotational speed
n
(r/min)
Power N (kw) efficiency
η
%
npsh
(NPSH)r
(m)
Apply vacuum
HS(m)
(m3/h) (l/s) shaft power Motor Power
50PWF-65 10 2.75 18 1440 2.35 4 20.5 5 6
14.5 4 16 2.47 25.5
19 5.25 14.5 2.58 29
80PWF-100 42 11.7 14 3.5 5.5 45.5 4.5
56 15.5 13.5 4.1 50
72 20 12.5 4.5 54.5
100PWF-125 80 22.2 14 5.5 7.5 55 4
100 27.8 2.5 5.7 60
125 34.7 10 5.44 62.5
50PW-65 14.5 4 16 1440 2.47 4 25.5 5 6
25 6.94 32 2900 3.35 4 63 2.0 6
80PW-100 56 15.5 13.5 1440 4.1 5.5 50 4.5 6
90 25 26 2900 7.0 11 75 3.5 6
100PW-125 100 27.8 12.5 1440 5.7 7.5 60 4 6
21/2PW 60 16.6 9.5 1440 2.5 4 62   7.2
90 25 26 2920 11 15 58   5
90 25 43 2940 17 22 62   5.5
4PW 100 27.8 11 960 4.7 7.5 64   6.5
160 44.4 25.5 1460 18 30 62   7.5
This type of pump mainly consists of: pump cover (1), pump body (2), impeller (3), shaft (15), shaft seal body (4), bearing housing (11), and coupling components (see Figure 1: Structural Diagram)
The pump outlet is vertically upward or can be installed in a horizontal direction. This pump is directly driven by an elastic coupling (belt drive can also be used as needed).
There are only two curved blades inside the impeller, so the flow channel is wide and can accommodate general suspended particles.
There are 4 auxiliary blades on the back of the impeller to balance the axial thrust, and the impeller undergoes static balance testing during manufacturing.
The rotation direction of the pump is clockwise when viewed from the drive end.
The bearings in the bearing box are lubricated with thin oil, and the oil level height is indicated by the oil gauge. The oil level should be at the normal oil level line.
This pump shaft seal adopts oil seal group sealing, with good sealing performance and easy replacement.
The sealing ring is made of cast iron and fixed on the pump cover. It can be replaced with spare parts after wear.
What is the clearance f between the pump cover and the inlet end of the impeller, and the clearance T between the sealing ring and the impeller assembly? (See structural diagram) and the inner diameter of the matched bottom valve are listed in Table 1.

Type? name

F(mm)

T(mm)

Bottom valve inner diameter

notes

21/2PW

2

0.15~0.22

Φ150

4PW

2

0.175~0.255

Φ200


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